DLH Industries - Plastic Assembly & Plastic Tube Forming
GM Supplier of the Year
GM Supplier
of the Year

ISO/TS 16949:2009
with Product Design

ISO 9001:2008
with Design

ISO 14001:2004
Certified

DLH
Industries, Inc.

2422 Leo Ave. S.W.
Canton, OH 44706

P: 330.478.2503
F: 330.478.2130

www.dlh-inc.com

Search:  GO
All Categories > Tool & Die Manufacturing > Plastic Extrusion > Plastic Assembly & Plastic Tube Forming 
    Download PDF Download PDF     Print Printable Page     Email Email This Page     Save To Favorites Save To Favorites
Request Information

Plastic Assembly & Plastic Tube Forming



    Download PDF Download PDF  
    Email Email This Page  
    Save To Favorites Save To Favorites
  

Plastic Assembly & Plastic Tube Forming

larger image

Plastic tubes and parts often need assembly and forming to meet customer needs. We will not only produce the components for your product, but we can also assemble components to your exact specifications. We assemble all major plastic materials and have lot traceability through our use of bar coded inventory control. We have extensive capabilities for the manufacturing of air suspension assemblies, windshield washer assemblies, coolant manifolds, and other air and fluid handling systems. We offer sonic and solvent welding, tube forming, and more. Our proprietary assembly and forming equipment and fixtures are internally designed and custom manufactured using industry best practices. Our assembly and forming processes provide consistent reliability at an affordable price. Prototype samples are available upon request.

Our extensive use of computerized Statistical Process Control and Statistical Quality Control enable us to meet our ongoing commitment to zero defects. All assemblies at DLH are 100% inspected and tested commensurate with the final assembly process. With vertical integration, we are able quickly react to customer demands.






Capabilities

Size & Shape

  • Assemblies vary in size and complexity.
  • Formed tubes can have multiple bends and planes. Existing assemblies have up to 14 bends on 4 different planes.

  • Plastics

    Acetel
    Flexible PVC
    Other Plastics
    PA 6
    PA 66
    PA12 (Glass filled PA*s)
    PE
    Polycarbonate
    PP
    Rigid PVC
    TPE
    TPO
    TPV

    End Products

    Air Suspension Assemblies
    Coolant Manifolds
    Emission Controls
    HVAC Harnesses and Assemblies
    Windshield Washer Fluid Delivery Assemblies
    Other Air and Fluid Handling Systems

    Forming Processes

    Automated and Manual forming
    Integrated forming assembly and operations
    TPE hose forming
    Tube flaring, barbing, rings, details etc.

    Assembly Processes

    Fully and Semi-automated Assembly
    Solvent Welding
    Sonic Welding
    Spin Welding

    Equipment

    Custom assembly and forming equipment is designed, built and maintained internally using industry best practice. Assembly fixtures are built using the latest Programmable Logic Controllers.

    Finishing Processes

  • Custom packaging - minimizes transport costs, reduces handling costs at final location

  • Double sided tapes, Butyl tapes, foam sleeves

  • End forming with flares, barbs and upsets

  • Ink jet printing - add your own logo or part number

  • Locator tapes and paint marks - aid in our customer's process to ease in their assembly requirements

  • Multi-plane and axis tube forming

  • Accuracy & Testing

  • Some processes utilize vision systems to ensure the accuracy of part to +/- .001. Others utilize the latest sensors integrated with process to ensure specifications are met.
  • Each assembly is 100% tested for leaks and restrictions
  • Touch screens at each assembly station for accurate counts in each container
  • Our assemblies are pneumatically controlled to ensure correct insertion depths

  • Production

    Although we are geared toward high volume runs, we can also produce to smaller quantities upon request. Lead times vary depending on customer requirements, but are generally minimal as a result of our vertical integration.

    Customers

    ABC Undercar
    Arnecom. S.A. DE C.V.
    Chrysler Group LLC
    Delphi Packard
    General Motors Corporation
    Inalfa Roof Systems, Inc.
    Kautex Textron Automotive
    US Farathane
    Webasto Sunroofs, Inc.
    Yazaki North America, Inc.

    Industries

    Agricultural
    Automotive OEM
    Commercial
    Consumer
    Industrial
    Marine

    Shipping

    We have completely Integrated EDI/ERP systems. We ship worldwide with LTL, FedEx, or UPS. Custom labeling and bar coding are available upon request.

    Quality

  • ISO/TS 16949:2009 with Product Design
  • ISO 9001:2008 with Design
  • Statistical Process Control
  • Statistical Quality Control
  • Error-Proofing and mistake-proofing integrated into process and equipment design
  • All parts assembled at DLH are 100% inspected and tested
  • PFMEA development
  • Control Plan development
  • PPAP
  • APQP



  •  MORE IMAGES 

    · Assembly Process

    · Autoforming Process

    · Automated Assembly and Test

    · Assembly Clips

    · Assembly with Connectors

    · Assemby Part

    · Formed Hose with Connector

    · Automated Tube Forming

    · Plastic Assembly with Multiple Clips


    Request Information
    Privacy Policy   |   Site Map   |   Site created by ThomasNet Web Solutions
    DLH Industries, Inc. | Expect More